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ds_e36sc3r335_03282013 applications ? optical transport ? data networking ? communications ? servers options ? positive remote on/off ? smd pins ? heat spreader delphi series e36sc3r3, eighth brick 116w dc/dc power modules: 18v~75vin, 3.3v, 35aout the delphi series e36sc3r3, eighth brick, 18v~75vin input, single output, isolated dc/dc converters, are the latest offering from a world leader in power systems technology and manufacturing D delta electronics, inc. this product family provides up to 116 watts of power or 35a of output current. with creative design technology and optimization of component placement, these converters possess outstanding electrical and thermal performance, as well as extremely high reliability under highly stressful operating conditions. typical efficiency of the 3.3v/35a module is greater than 91%. features ? high efficiency: 91% @ 3.3v/35a ? size: 58.4x22.8x11.0mm (2.30?x0.90?x0.43?) w/o heat-spreader 58.4x22.8x12.7mm (2.30?x0.90?x0.50?) with heat-spreader ? industry standard footprint and pinout ? fixed frequency operation ? smd and through-hole versions ? input uvlo ? otp and ovp ? output ocp hiccup mode ? output voltage trim down : -10% ? output voltage trim up: +10% at vin>20v ? monotonic startup into normal and pre-biased loads ? 1500v isolation and basic insulation ? no minimum load required ? no negative current during power or enable on/off ? iso 9001, tl 9000, iso 14001, qs 9000, ? ohsas18001 certified manufacturing facility ul/cul 60950-1 (us & canada) recognized
ds_e36sc3r335_03282013 2 technical specifications (t a =25c, airflow rate=300 lfm, v in =48vdc, nominal vout unless otherwise noted.) note1: for applications with higher output capacitive load, please contact delta note2: trim down range -10% for 18vin ~75vin, trim up range +10% for 20vin ~ 75vin. parameter notes and conditions e36sc3r335(standard) min. typ. max. units absolute maximum ratings input voltage vdc continuous 0 80 vdc transient (100ms) 100ms 100 vdc operating ambient temperature -40 85 c storage temperature -55 125 c input/output isolation voltage 1500 vdc input characteristics operating input voltage 18 48 75 vdc input under-voltage lockout turn-on voltage threshold 16.5 17.2 17.9 vdc turn-off voltage threshold 15.5 16.2 17.9 vdc lockout hysteresis voltage 0.3 1.0 1.8 vdc maximum input current 100% load, 18vin 8.2 a no-load input current vin=48v, io=0a 65 ma off converter input current vin=48v 5.5 ma inrush current (i2t) 1 a2s input reflected-ripple current p-p thru 12h inductor, 5hz to 20mhz 20 ma input voltage ripple rejection 120 hz 50 db output characteristics output voltage set point vin=48v, io=io.max, tc=25c 3.25 3.3 3.35 vdc output voltage regulation over load io=io, min to io, max 5 10 mv over line vin=18v to 75v 5 10 mv over temperature tc=-40c to 85c 50 mv total output voltage range over sample load, line and temperature 3.2 3.3 3.4 v output voltage ripple and noise 5hz to 20mhz bandwidth peak-to-peak vin=48v, full load, 1f ceramic, 10f tantalum 70 mv rms vin=48v, full load, 1f ceramic, 10f tantalum mv operating output current range vin=18v to75v 0 35 a operating output current range output over current protection(hiccup mode) output voltage 10% low 110 140 % dynamic characteristics output voltage current transient 48vin, 10f tan & 1f ceramic load cap, 0.1a/s positive step change in output current 75% io.max to 50% io.max 100 mv negative step change in output current 50% io.max to 75% io.max 100 mv settling time (within 1% vout nominal) s turn-on transient start-up time, from on/off control 60 ms start-up time, from input 60 ms output capacitance (note1) full load; 5% overshoot of vout at startup 0 10000 f efficiency 100% load vin=24v 91.5 % 100% load vin=48v 91 % 60% load vin=48v 91 % isolation characteristics input to output 1500 vdc isolation resistance 10 m ? isolation capacitance 1000 pf feature characteristics switching frequency 350 khz on/off control, negative remote on/off logic logic low (module on) von/off 0.8 v logic high (module off) von/off 3.0 5 v on/off control, positive remote on/off logic logic low (module off) von/off 0.8 v logic high (module on) von/off 3.0 5 v on/off current (for both remote on/off logic) ion/off at von/off=0.0v ma leakage current (for both remote on/off logic) logic high, von/off=5v output voltage trim range(note 2) pout ?? max rated power,io ?? io.max -10 10 % output voltage remote sense range pout ?? max rated power,io ?? io.max 10 % output over-voltage protection over full temp range; % of nominal vout 115 140 % general specifications mtbf io=80% of io, max; ta=25c, airflow rate=300flm 3.67 m hours weight without heat spreader 24.6 grams weight with heat spreader 33.2 grams over-temperature shutdown ( without heat spreader) refer to figure 19 for hot spot 1 location (48vin,80% io, 200lfm,airflow from vin+ to vin-) 129 c over-temperature shutdown (with heat spreader) refer to figure 22 for hot spot 2 location (48vin,80% io, 200lfm,airflow from vin+ to vin-) 120 c over-temperature shutdown ( ntc resistor ) refer to figure 19 for ntc resistor location 125 c note: please attach thermocouple on ntc resistor to test otp function, the hot spots? temperature is just for reference.
ds_e36sc3r335_03282013 3 electrical characteristics curves 60 63 66 69 72 75 78 81 84 87 90 93 3.5 7 10.5 14 17.5 21 24.5 28 31.5 35 output current( a ) efficiency( % 18vin 48vin 36vin 24vin 60vin 2 3 4 5 6 7 8 9 10 11 12 3.5 7 10.5 14 17.5 21 24.5 28 31.5 35 output current( a ) power dissipation( w 18vin 60vin 24vin 48vin 36vin figure 1: efficiency vs. load current for minimum, nominal, and maximum input voltage at 25c figure 2: power dissipation vs. load current for minimum, nominal, and maximum input voltage at 25c. figure 3: typical full load input characteristics at room temperature
ds_e36sc3r335_03282013 4 electrical characteristics curves for negative remote on/off logic figure 4: turn-on transient at full rated load current (resistive load) (10 ms/div). vin=48v. top trace: vout, 1.0v/div; bottom trace: on/off input, 5v/div figure 5: turn-on transient at zero load current (10 ms/div). vin=48v. top trace: vout: 1.0v/div, bottom trace: on/off input, 5v/div figure 6: output voltage response to step-change in load current (50%-75%-50% of io, max; di/dt = 0.1a/s; vin is 24v). load cap: 10f tantalum capacitor and 1f ceramic c apacitor. top trace: vout (0.1v/div, 100us/div), bottom trace:iout (10a/div). scope measurement should be made using a bnc cable (length shorter than 20 inches). position the load between 51 mm to 76 mm (2 inches to 3 inches) from the module figure 7: output voltage response to step-change in load current (50%-75%-50% of io, max; di/dt = 0.1a/s; vin is 48v). load cap: 10f tantalum capacitor and 1f ceramic capacitor. top trace: vout (0.1v/div, 100us/div), bottom trace: iout (10a/div). scope measurement should be made using a bnc cable (length shorter than 20 inches). position the load between 51 mm to 76 mm (2 inches to 3 inches) from the module 0 0 0 0 0 0 0 0
ds_e36sc3r335_03282013 5 electrical characteristics curves figure 8: test set-up diagram showing measurement points for input terminal ripple current and input reflected ripple current. note: measured input reflected-ripple current with a simulated source inductance (l test ) of 12 h. capacitor cs offset possible battery impedance. measure current as shown above figure 9: input terminal ripple current, ic, at full rated output current and nominal input voltage (vin=48v) with 12h source impedance and 33f electrolytic capacitor (250ma/div, 2us/div) figure 10: input reflected ripple current, i s , through a 12h source inductor at nominal input voltage (vin=48v) and rated load current (5ma/div, 2us/div) figure 11: output voltage noise and ripple measurement test setup figure 12: output voltage ripple at nominal input voltage (vin=48v) and rated load current (io=35a) (20mv/div, 2us/div).load capacitance: 1f ceramic capacitor and 10f tantalum capacitor. b andwidth: 20 mhz. scope measurements should be made using a bnc cable (length shorter than 20 inches). position the load between 51 mm to 76 mm (2 inches to 3 inches) from the module figure 13: output voltage vs. load current showing typical current limit curves and converter shutdown points (vin=48v) strip copper vo(-) vo(+) 10u 1u scope resistiv e load 0 0 0
ds_e36sc3r335_03282013 6 safety considerations the power module must be installed in compliance with the spacing and separation requirements of the end-user?s safety agency standard, i.e., ul60950-1, csa c22.2 no. 60950-1 2nd and iec 60950-1 2nd : 2005 and en 60950-1 2nd: 2006+a11+a1: 2010, if the system in which the power module is to be used must meet safety agency requirements. basic insulation based on 75 vdc input is provided between the input and output of the module for the purpose of applying insulation requirements when the input to this dc-to-dc converter is identified as tnv-2 or selv. an additional evaluation is needed if the source is other than tnv-2 or selv. when the input source is selv circuit, the power module meets selv (safety extra-low voltage) requirements. if the input source is a hazardous voltage which is greater than 60 vdc and less than or equal to 75 vdc, for the module?s output to meet selv requirements, all of the following must be met: ? the input source must be insulated from the ac mains by reinforced or double insulation. ? the input terminals of the module are not operator accessible. ? a selv reliability test is conducted on the system where the module is used , in combination with the module, to ensure that under a single fault, hazardous voltage does not appear at the module?s output. when installed into a class ii equipment (without grounding), spacing consideration should be given to the end-use installation, as the spacing between the module and mounting surface have not been evaluated. the power module has extra-low voltage (elv) outputs when all inputs are elv. this power module is not internally fused. to achieve optimum safety and system protection, an input line fuse is highly recommended. the safety agencies require a fast-acting fuse with 20a maximum rating to be installed in the ungrounded lead. a lower rated fuse can be used based on the maximum inrush transient energy and maximum input current. soldering and cleaning considerations post solder cleaning is usually the final board assembly process before the board or system undergoes electrical testing. inadequate cleaning and/or drying may lower the reliability of a power module and severely affect the finished circuit board assembly test. adequate cleaning and/or drying is especially important for un-encapsulated and/or open frame type power modules. for assistance on appropriate soldering and cleaning procedures, please contact delta?s technical support team. design considerations input source impedance the impedance of the input source connecting to the dc/dc power modules will interact with the modules and affect the stability. a low ac-impedance input source is recommended. if the source inductance is more than a few h, we advise adding a 100 f electrolytic capacitor (esr < 0.7 ? at 100 khz) mounted close to the input of the module to improve the stability. layout and emc considerations delta?s dc/dc power modules are designed to operate in a wide variety of systems and applications. for design assistance with emc compliance and related pwb layout issues, please contact delta?s technical support team. an external input filter module is available for easier emc compliance design. below is the reference design for an input filter tested with e36sc3r335 series to meet class b in cisspr 22. schematic and components list: cin is 100uf low esr aluminum cap: cy is 1nf ceramic cap: cx1,cx2 are 2.2uf ceramic cap: cy1,cy2 are 3.3nf ceramic cap: l1,l2 are common-mode inductor ,l1=l2=0.63mh: test resu lt: vin=48v,io=35a, 1 mhz 10 mhz 150 khz 30 mhz 10.0 20.0 30.0 40.0 50.0 60.0 70.0 0.0 80.0 db v limit s 55022mq p 55022mav transduce r lisnpul traces pk + a v blue line is quasi peak mode;green line is average mode.
ds_e36sc3r335_03282013 7 features descriptions over-current protection the module include an internal output over-current protection circuit, which will endure current limiting for an unlimited duration during output overload. if the output current exceeds the ocp set point, the module will automatically shut down, and enter hiccup mode. for hiccup mode, the module will try to restart after shutdown. if the over current condition still exists, the module will shut down again. this restart trial will continue until the over-current condition is corrected. over-voltage protection the modules include an internal output over-voltage protection circuit, which monitors the voltage on the output terminals. if this voltage exceeds the over-voltage set point, the module will shut down, and enter in hiccup mode. for hiccup mode, the module will try to restart after shutdown. if the over voltage condition still exists, the module will shut down again. this restart trial will continue until the over-voltage condition is corrected. over-temperature protection the over-temperature protection consists of circuitry that provides protection from thermal damage. if the temperature exceeds the over-temperature threshold the module will shut down, and enter in auto-restart mode. for auto-restart mode, the module will detect temperature after shutdown. if the over temperature condition still exists, the module will remain shutdown. this restart trial will continue until the over-temperature condition is corrected. remote on/of f the remote on/off feature on the module can be either negative or positive logic. negative logic turns the module on during a logic low and off during a logic high. positive logic turns the modules on during a logic high and off during a logic low. remote on/off can be controlled by an external switch between the on/off terminal and the vi(-) terminal. the switch can be an open collector or open drain. for negative logic if the remote on/off feature is not used, please short the on/off pin to vi(-). for positive logic if the remote on/off feature is not used, please leave the on/off pin floating. figure 14: remote on/off implementation remote sense remote sense compensates for voltage drops on the output by sensing the actual output voltage at the point of load. the voltage between the remote sense pins and the output terminals must not exceed the output voltage sense range given here: [vo(+) ? vo(?)] ? [sense(+) ? sense(?)] 10% vout this limit includes any increase in voltage due to remote sense compensation and output voltage set point adjustment (trim). figure 15: effective circuit configuration for remote sense operation
ds_e36sc3r335_03282013 8 features descriptions (con.) if the remote sense feature is not used to regulate the output at the point of load, please connect sense(+) to vo(+) and sense(?) to vo(?) at the module. the output voltage can be increased by both the remote sense and the trim; however, the maximum increase is the larger of either the remote sense or the trim, not the sum of both. when using remote sense and trim, the output voltage of the module is usually increased, which increases the power output of the module with the same output current. care should be taken to ensure that the maximum output power does not exceed the maximum rated power. output voltage adjustment (trim) to increase or decrease the output voltage set point, connect an external resistor between the trim pin and either the sense(+) or sense(-). the trim pin should be left open if this feature is not used. figure 16: circuit configuration for trim-down (decrease output voltage) if the external resistor is connected between the trim and sense (-) pins, the output voltage set point decreases (fig. 18). the external resistor value required to obtain a percentage of output voltage change ? % is defined as: () ? ? ? ? ? ? ? ? ? = ? k down rtrim 2 . 10 511 ex. when trim-down -10% (3.3v0.9=2.97v) () () ? = ? ? ? ? ? ? ? ? = ? k k down rtrim 9 . 40 2 . 10 10 511 figure 17: circuit configuration for trim-up (increase output voltage) if the external resistor is connected between the trim and sense (+) the output voltage set point increases (fig. 19). the external resistor value required to obtain a percentage output voltage change ? % is defined as: () ? ? ? ? ? ? + = ? k up rtrim 2 . 10 511 1.225 ) (100 vo 11 . 5 ex. when trim-up +10% (3.3v1.1=3.63v) () ? = ? ? + = ? k up rtrim 12 . 90 2 . 10 10 511 10 225 . 1 ) 10 100 ( 3 . 3 11 . 5 the output voltage can be increased by both the remote sense and the trim, however the maximum increase is the larger of either the remote sense or the trim, not the sum of both. when using remote sense and trim, the output voltage of the module is usually increased, which increases the power output of the module with the same output current. care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power.
ds_e36sc3r335_03282013 9 thermal considerations thermal management is an important part of the system design. to ensure proper, reliable operation, sufficient cooling of the power module is needed over the entire temperature range of the module. convection cooling is usually the dominant mode of heat transfer. hence, the choice of equipment to characterize the thermal performance of the power module is a wind tunnel. thermal testing setup delta?s dc/dc power modules are characterized in heated vertical wind tunnels that simulate the thermal environments encountered in most electronics equipment. this type of equipment commonly uses vertically mounted circuit cards in cabinet racks in which the power modules are mounted. the following figure shows the wind tunnel characterization setup. the power module is mounted on a test pwb and is vertically positioned within the wind tunnel. the space between the neighboring pwb and the top of the power module is constantly kept at 6.35mm (0.25??). air flow modu le pw b 50.8(2.00") air velocity a nd am bi e nt temperature sured below the module fan cing pw b note: wind tunnel test setup figure dimensions are in millimeters and (inches) figure 18: wind tunnel test setup thermal derating heat can be removed by increasing airflow over the module. to enhance system reliability, the power module should always be operated below the maximum operating temperature. if the temperature exceeds the maximum module temperature, reliability of the unit may be affected.
ds_e36sc3r335_03282013 10 thermal curves (with heat spreader) ho t spot 2 airflow figure 22: * hot spot 2 temperature measured point 0 5 10 15 20 25 30 35 25 30 35 40 45 50 55 60 65 70 75 80 85 output current (a) ambient temperature ( j ) e36sc3r335(standard) output current vs. ambient temperature and air velocity @vin = 24v (transverse orientation,with heat spreader) natural convection 100lfm 200lfm 300lfm 400lfm 500lfm figure 23: output current vs. ambient temperature and air velocity @vin=24v(transverse orientation, airflow from vin+ to vin-,with heat spreader) 0 5 10 15 20 25 30 35 25 30 35 40 45 50 55 60 65 70 75 80 85 output current (a) ambient temperature ( j ) e36sc3r335(standard) output current vs. ambient temperature and air velocity @vin =48v (transverse orientation,with heat spreader) natural convection 100lfm 200lfm 300lfm 400lfm 500lfm 600lfm figure 24: output current vs. ambient temperature and air velocity @vin=48v(transverse orientation, airflow from vin+ to vin-,with heat spreader) thermal curves (without heat spreader) ai rf low ntc resistor hot spot 1 figure 19: * hot spot 1& ntc resistor temperature measured points 0 5 10 15 20 25 30 35 25 30 35 40 45 50 55 60 65 70 75 80 85 output current (a) ambient temperature ( j ) e36sc3r335(standard) output current vs. ambient temperature and air velocity @vin = 24v (transverse orientation) natural convection 100lfm 200lfm 300lfm 400lfm 500lfm 600lfm figure 20: output current vs. ambient temperature and air velocity @vin=24v(transverse orientation, airflow from vin+ to vin-,without heat spreader) 0 5 10 15 20 25 30 35 25 30 35 40 45 50 55 60 65 70 75 80 85 output current (a) ambient temperature ( j ) e36sc3r335(standard) output current vs. ambient temperature and air velocity @vin = 48v (transverse orientation) natural convection 100lfm 200lfm 300lfm 400lfm 500lfm 600lfm figure 21: output current vs. ambient temperature and air velocity @vin=48v(transverse orientation, airflow from vin+ to vin-,without heat spreader)
ds_e36sc3r335_03282013 11 pick and place location recommended pad layout (smd) surface-mount tape & reel
ds_e36sc3r335_03282013 12 leaded (sn/pb) process recommend temp. profile(for smd models) time ( sec. ) pre-heat temp. 140~180 x c 60~120 sec. peak temp. 210~230 x c 5sec. ramp-up temp. 0.5~3.0 x c /sec. temperature ( x c ) 50 100 150 200 250 300 60 0 120 180 240 2nd ramp-up temp. 1.0~3.0 x c /sec. over 200 x c 40~50sec. cooling down rate <3 x c /sec. note: the temperature refers to the pin of e36sc, measured on the +vout pin joint. lead free (sac) process recommend temp. profile(for smd models) temp . time 150 j 200 j 100~140 sec. time limited 90 sec. above 217 j 217 j preheat time ramp up max. 3 j /sec. ramp down max. 4 j /sec. peak tem p . 240 ~ 245 j 25 j note: the temperature refers to the pin of e36sc, measured on the +vout pin joint.
ds_e36sc3r335_03282013 13 mechanical drawing (with heat-spreader) * for modules with through-hole pins and the optional heatspreader, they are intended for wave soldering assembly onto system boards; please do not subject such modules through reflow temperature profile.
ds_e36sc3r335_03282013 14 mechanical drawing (without heat-spreader) note o all pins are copper alloy with matte tin(pb free) plated over ni under-plating.
ds_e36sc3r335_03282013 15 part numbering system e 36 s c 3r3 35 n r f a type of product input voltage number of outputs product series output voltage output current on/off logic pin length/type option code e - 1/8 brick 36 - 18v~75v s - single c-serial number 3r3 ? 3.3v 35 - 35a n- negative p- positive r - 0.170? n - 0.146? k - 0.110? m-smd space - rohs 5/6 f - rohs 6/6 (lead free) a - standard functions h-with heat spreader model list model name input output eff @ 100% load e36sc3r335nrfa 18v~75v 8.2a 3.3v 35a 91.0% @ 48vin default remote on/off logic is negative and pin length is 0.170? * for modules with through-hole pins and the optional heatspreader, they are intended for wave soldering assembly onto system boards; please do not subject such modules through reflow temperature profile. contact: www.deltaww.com/dcdc usa: telephone: east coast: 978-656-3993 west coast: 510-668-5100 fax: (978) 656 3964 email: dcdc@delta-corp.com europe: phone: +31 (0)20 655 09 67 fax: +31 (0)20 655 09 99 email: dcdc@delta-es.com asia & the rest of world: telephone: +886 3 4526107 ext 6220~6224 fax: +886 3 4513485 email: dcdc@delta.com.tw warranty delta offers a two (2) year limited warranty. complete warranty information is listed on our web site or is available upon request from delta. information furnished by delta is believed to be accurate and reliable. however, no responsibility is assumed by delta for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. no license is grante d by implication or otherwise under any patent or patent rights of delta. delta reserves the right to revise these specifications at any time, without notice .

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